Automatic Wire Mesh Welding Machine with 1 Year Warranty Double-Layer Feeder and Automatic Wire Filling System
Product Overview
The Automatic Wire Mesh Welding Machine is a cutting-edge industrial equipment engineered to streamline the production of high-quality wire meshes with minimal human intervention. Integrating a precision double-layer feeder and an intelligent automatic wire filling system, this machine is tailored for large-scale manufacturing scenarios such as construction reinforcement mesh, fence mesh, filter mesh, and gabion mesh production. Backed by a 1-year comprehensive warranty, it offers businesses reliable performance, reduced operational costs, and enhanced production efficiency, making it an indispensable asset for modern wire mesh processing facilities.
Core Features & Competitive Advantages
1. Double-Layer Feeder System for High Efficiency
Equipped with a specialized double-layer feeder, the machine enables simultaneous feeding of two sets of wires (longitudinal and transverse) with independent tension control. This design not only doubles the single-pass processing capacity compared to traditional single-layer feeders but also ensures consistent wire spacing (adjustable from 20mm to 200mm) and smooth feeding without jamming. The feeder’s wear-resistant rubber rollers and servo-driven mechanism guarantee stable performance even with wires of different diameters (2.0mm-8.0mm), adapting to diverse mesh specification requirements.
2. Intelligent Automatic Wire Filling System
The integrated automatic wire filling system features a high-capacity wire storage bin (500kg capacity) and a photoelectric sensing device that monitors wire stock in real-time. When the wire level drops below the preset threshold, the system automatically initiates the filling process—eliminating manual wire replenishment and reducing production downtime by over 30%. The filling mechanism’s soft-grip design prevents wire surface scratches, ensuring the aesthetic and structural integrity of the final mesh products.
3. Precision Welding & Stable Performance
Adopting medium-frequency DC welding technology (50-500A adjustable output current), the machine delivers uniform welding current and strong weld joints with high tensile strength (≥95% of the base wire strength). The digital welding control system allows precise adjustment of welding time (0.01s-1.0s) and pressure, ensuring consistent weld quality even for wires of varying materials (mild steel, stainless steel, galvanized steel). The machine’s rigid frame structure, reinforced with heat-treated steel, minimizes vibration during operation, further enhancing welding precision.
4. Full Automation & User-Friendly Operation
From wire feeding, positioning, welding to mesh cutting and discharging, the entire production process is fully automated. The 7-inch color touchscreen HMI (Human-Machine Interface) provides intuitive parameter setting (mesh size, wire diameter, welding parameters) and real-time production monitoring (output count, fault alerts). The system supports storage of up to 50 sets of production parameters, enabling quick switching between different mesh specifications to meet flexible production needs.
The Three-Phase MF DC Power Supply System delivers precise, stable DC output through three-phase input, optimized for industrial wire mesh production. Operators can prepare materials for next welding while current work continues, reducing labor costs and maximizing efficiency.
Ideal for manufacturing wire mesh fences, cages, grids, and shelves. Capable of welding various wire diameters and mesh sizes with 3000mm effective length and 1200mm width. Features full-automatic stainless steel mesh welding with multiple simultaneous welding heads for high-volume production.
